Airo – Winterization & Decarboxylation

What this PARALAB - EQUIP. INDUSTRIAIS unit gives you, taken from the manufacturer data we hold on file.

• Airo™ D-4 +CIS
• Dewax, Decolor, Desolvate & Decarb System + Cosolvent Injection System
• Add a module for an integrated Vitalis Cosolvent Injection System (CIS) to improve your extractions and enjoy direct output to the Airo D-4. Compatible with Vitalis PrimeEx™ Q-Series and R-Series CO2 extraction systems.
• Winterized Oil in Hours, Not Days
• Rapid chilling
• (over 8-16 times faster than a freezer)
• Chill up to 125L of crude extract solution in less than 90 minutes, saving more than 10 to 22 hours compared to waiting for a freezer.
• High-speed filtration
• (over 3 times faster than standard methods)
• Dewax and decolor up to 125L of crude extract solution in less than 4 hours, saving at least 8 hours compared to using filter tables, centrifuges, or similar equipment.
• (Starting with homogenized crude extract at room temperature with minimum ratio of 5:1 solvent to extract.)
• Always-cold dewaxing
• (removing over 99% of wax in just one pass)
• Keep your extract solution under -40°C during dewaxing, avoiding any potential need for repeated winterization.
• More lipid removal helps ensure higher-quality end products (like full-spectrum vapes) and better-performing downstream distillation or chromatography.
• Unmatched Cost Efficiency
• Small footprint
• Maximize the utility of your facility by deploying the Airo™ system within just 55 sq. ft. of floor space. (For an Airo™ D-3 system. Other configurations may be slightly larger.)
• No classification restrictions
• Operate the Airo™ system in a non-classified room, eliminating extra costs for special facility requirements.
• High-efficiency chilling
• Lower your energy costs and expedite your cooling times with the integrated flooded CO2 heat exchanger.
• No high-maintenance vacuum pumps
• Lessen your need for costly upkeep and replacements.
• One-person operation
• Minimize your labor costs—or repurpose your existing staff—by having a single operator look after the fully integrated dewaxing, decoloring, and desolvation processes. Simply load the Airo™ system through a sealed transfer, hit start, and come back when it’s time for collection.
• Automated in-line transfers
• Reduce costly transfer loss between multiple processes by eliminating manual pours.
• Spill management
• Avoid major product loss through automatic spill detection and mitigation. Easily recover and reprocess any spills, which stay contained in an integrated stainless steel tray.
• Painless Operation
• Set-it-and-walk-away processing
• Eliminate spills from manual pours and free up your operator to focus on improving processes elsewhere.
• Easy recirculation through filters
• Achieve your desired color with the ability to recirculate your extract solution through the Airo™ system’s decoloring filters. (Say goodbye to the clumsy process of adding carbon filtration to a filter table, with no easy ability to recirculate your solution if more decoloring is required).
• Automatic process safeguards
• Get notified automatically of filter clogs, saving you from lengthy manual diagnostic periods that could otherwise lead to wax getting back into your solution.
• Simple filter resets
• Quickly find and change any wax filter that becomes clogged—while your extract solution stays in a cooling loop—eliminating the need for manual agitation.
• Wash-in-place (WIP) system
• Prevent cross-contamination with automated internal cleaning of tanks and process lines between batches.
• Washdown-friendly surfaces
• Easily wipe down the Airo™ system’s external housing, made almost entirely of flat stainless steel.
• More Consistent Product Quality
• Processing optimized for consistency
• Boost your product uniformity with automated processing that progresses through closed transfers and back-to-back steps based on sensor readings and live feedback.
• Batch-data automation
• Improve your traceability and repeatability with automated recording and storage of batch data (versus manual data collection, which can be unreliable).
• Enhanced clarification
• Easily achieve the clarity and color you want with more effective and efficient dewaxing and decoloring.
• Consumer-safe solvents
• Maintain greater consumer confidence in your products by using ethanol as your processing solvent (unlike room-temperature winterization processes that may require highly toxic methanol).